Precision in Every Cycle

Optimizing thermoplastic injection molding processes through technical mastery and innovative problem-solving.

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About Bilel Adel

With over 2 years of hands-on experience in thermoplastic injection molding, I've developed a keen eye for precision and optimization in every aspect of the manufacturing process.

My journey began with a fascination for how machines transform raw materials into complex parts, evolving into a career dedicated to perfecting this transformation through technical mastery and innovative problem-solving.

Working in the toy parts making market has given me a unique perspective on global manufacturing standards and the ability to adapt processes to diverse technical requirements and quality expectations.

Precision-focused
Process optimizer
Technical problem solver
Bilel Adel

Bilel Adel

Maintenance Technician

Thermoplastic Injection Molding Specialist

Core Expertise

Machine Installation & Configuration

Expert in setting up new injection molding machines, ensuring optimal configuration for specific material requirements and production goals.

Process Parameter Fine-Tuning

Precision adjustment of temperature, pressure, and cycle parameters to achieve perfect part quality with maximum efficiency.

Cycle Time Optimization

Systematic analysis and improvement of cycle times without compromising part quality, significantly boosting production output.

Defect Elimination

Advanced troubleshooting to identify root causes of defects like sink marks, flash, or short shots, implementing permanent solutions.

Process Regulation

Maintaining consistent production quality through real-time monitoring and adjustment of process variables.

Material Transition Management

Efficient changeovers between different polymer types, minimizing downtime and material waste during transitions.

Technical Projects

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Project 2

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Project 3

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Hot Runner System Troubleshooting

Electronics Housing Manufacturer

Diagnosed and resolved thermal imbalance in a 16-zone hot runner system that was causing inconsistent part weights and cosmetic defects in thin-wall applications.

Hot Runner Expertise Thermal Analysis Precision Molding

Skills & Tools

Machinery Expertise

Arburg, Engel, KraussMaffei
Hydraulic Machines
Multi-component Molding
Triple matirial injection

Auxiliary Equipment

Hot Runner Systems (HRS, DME)
Robotic Automation (Wittmann, Sepro)
Material Handling & Drying Systems
Temperature Controllers

Software & Analysis

Autocad
Scientific Molding Principles
Thermoplastic behaviour
Process Monitoring

Material Science

Engineering Thermoplastics
High-Temperature Materials
Recycled Content Materials
Additive Masterbatches

Troubleshooting

Root Cause Analysis
Process Window Development
Mold Maintenance Strategies
Preventive Maintenance

Certifications

Automation techncian
PLC programming
Machine-Specific Training
Safety & Compliance
Injection Molding
Temperature Control
Process Monitoring
Machine Setup
Quality Analysis
Data Analysis

Professional Journey

Maintenance Technician

2023 - Present

Thermoplastic tunisia, Zaghouan

As a maintenance technician at Thermoplastics Tunisia, I am responsible for the maintenance, troubleshooting, and optimization of a production fleet consisting of 60 injection molding machines. The range of equipment I support includes Arburg machines (50T and 80T), Demag machines (100T, 80T, 50T, and 25T), Engel 75T, Battenfeld machines (500T, 40T double-shot, and 60T triple-shot models), and Ferromatik 80T and 40T double-shot presses. My work involves executing preventive maintenance schedules, rapid diagnosis and repair of mechanical, hydraulic, and electrical issues, and contributing to continuous improvement initiatives to boost machine performance and production reliability. I work closely with production and quality teams to minimize downtime and ensure the highest operational standards are maintained. Handling a variety of machines with different technologies and configurations has strengthened my skills in thermoplastic injection processes, complex troubleshooting, and industrial automation systems.

Process Optimization Preventive Maintenance Team Leadership

Get In Touch

Let's discuss your project

Whether you need assistance with machine setup, process optimization, or troubleshooting complex molding issues, I'm here to help. Reach out to discuss how my expertise can benefit your operation.

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